China Industrial Gearbox Double Enveloping Worm Reduction Gearbox with Great quality

Solution Description

Industrial Gearbox Double Enveloping Worm Reduction Gearbox 

Series C  double enveloping worm equipment
Design: one hundred – five hundred
Ratio: 10 -63
Output Torque : 683 – 51180 N.m
Rating Energy : forty seven/25HP(1.41Kw) – 597HP(448Kw)

Description :
one, Higher torque double enveloping worm gear modify toughest working condition .
two,Universal layout double enveloping worm gearbox.
three, Sleek and noiseless operation double worm gearbox.
four, Increased driving effectiveness than conventional worm gear.
five, Increasing loading potential .
six, Rigid top quality take a look at prior to delivery
seven, Customized layout for various software
eight, Lengthy lifestyle services interval
nine,suited price tag with moderated
10, average value & higher high quality

As 1 of  famous double enveloping worm equipment manufacturers,SGR’s double throated worm equipment has advantage of Substantial efficiency, reduced sounds, easy procedure , it improve output torque that indicate rising loading capability , enhanced gear accuracy, and extended Extended existence services period . in SGR double enveloping worm equipment style ,based on different ratio, it has Multi-tooth meshed, allowed greater CZPT load . with the increase of  number of pushed equipment teeth , that mean in speak to with the worm substantially will increase output  torque power. besides rising the quantity of pushed gear teeth in make contact with with the worm,  double enveloping worm equipment also increase the get in touch with surface on every gear tooth. The actual equipment surface of instantaneous contact between the double throated  and the pushed gear tooth are in-strains. These lines of speak to shift across the confront of the gear tooth as it progresses by means of its total time of mesh with the worm. The strains of make contact with in double enveloping worm gear are configured to boost the  force and decrease the stress on every gear tooth.

Datasheet on CUW double enveloping worm gear reducer :

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Energy Ratio Permitted Torque Weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
one hundred 28 190 48 one.forty one~eleven.5 10 .twenty five~ 62 683-1094 42
one hundred twenty five 32 225 55 2.42~19.seven 10 .25 ~ 62 1170~2221 65
a hundred and forty 38 255 sixty five three.94~25.9 10 .25 ~ 62 1555 ~ 3473 eighty five
160 forty two 290 70 four.39~35.7 10 .25 ~ 62 2143 ~4212 120
a hundred and eighty forty eight 320 eighty five.83~forty seven.5 10 .25 ~ 62 2812 ~ 5387 170
200 fifty five 350 90 seven.52 ~61.two 10 .25 ~ 62 3624 ~6859 220
225 60 390 one hundred 9.9~eighty one.four 10 .25 ~ 62 4872 ~ 9224 290
250 65 430 a hundred and ten 12.9 ~one hundred and five 10 .25~ 62 6284~11892 380
280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 seventy five 530 one hundred forty 22.5 ~183 10 .25 ~ 62 11068~ 19450 seven hundred
355 80 595 one hundred fifty thirty~245 10 .25 ~ 62 14818 ~28014  1030
four hundred 90 660 a hundred and seventy 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 one hundred 740 a hundred ninety 42.6 ~347 10 .25 ~ 62 2571~39881 1980
500 one hundred ten 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

 

    US $1,000-2,000
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Machinery
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Layout: Coaxial
    Gear Shape: Bevel Gear
    Step: Single-Step

    ###

    Samples:
    US$ 2000/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
    (CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
    100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
    125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
    140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
    160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
    180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
    200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
    225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
    250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
    280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
    315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
    355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
    400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
    450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
    500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700
    US $1,000-2,000
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Machinery
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Layout: Coaxial
    Gear Shape: Bevel Gear
    Step: Single-Step

    ###

    Samples:
    US$ 2000/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
    (CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
    100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
    125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
    140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
    160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
    180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
    200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
    225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
    250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
    280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
    315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
    355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
    400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
    450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
    500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

    Worm reducer gearbox

    Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.<brworm reducer

    Mechanics

    A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
    Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
    The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
    Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
    Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.

    Sizes

    Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
    There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
    Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
    Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
    worm reducer

    Applications

    The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
    Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
    The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
    Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
    Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.

    Cost

    The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
    In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
    Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
    Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
    In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
    worm reducer

    Self-locking function

    A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
    The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
    Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
    Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
    Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
    The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.

    China Industrial Gearbox Double Enveloping Worm Reduction Gearbox     with Great quality China Industrial Gearbox Double Enveloping Worm Reduction Gearbox     with Great quality
    editor by czh 2023-01-22